Real-time overview of all zones. Quickly spot anomalies and track production flow at a glance.
Zone 1 Furnace OK
842°C
CH-1 K-TCSP 850°C
Zone 2 Kiln HIGH
1038°C
CH-2 K-TCSP 980°C
Zone 3 Cooling OK
127°C
CH-3 RTDSP 130°C
RH Ambient WARN
62%
CH-5 CapLimit <55%
Real-Time Process Trend 60 min • 1s sample
System Load
Zone 1
Heater Output
Zone 2
Critical
Fan Speed
Cooling
Storage
128 GB SD
Deep-dive into channel data. Use the trend chart to identify patterns and channel cards for instant status of each measurement point.
CH-1 • K-Type Thermocouple
Zone 1 Furnace
OK
842°C
SP: 850°C Dev: -0.9% Temp
CH-2 • K-Type Thermocouple
Zone 2 Kiln
HIGH
1038°C
SP: 980°C Dev: +5.9% Temp
CH-3 • RTD Pt100
Zone 3 Cooling
OK
127°C
SP: 130°C Dev: -2.3% Temp
CH-4 • K-Type Thermocouple
Zone 4 Annealing
OK
618°C
SP: 600°C Dev: +3.0% Temp
CH-5 • Capacitive Sensor
Ambient Humidity
WARN
62%RH
Limit: <55% +12.7% Humidity
CH-6 • NTC 10K Thermistor
Ambient Temperature
OK
28°C
Limit: <35°C Normal Temp
CH-7 • 4-20mA Transmitter
Line Pressure
OK
4.2bar
SP: 4.5 bar Dev: -6.7% Pressure
CH-8 • K-Type Thermocouple
Preheat Chamber
OK
410°C
SP: 420°C Dev: -2.4% Temp
CH-9 • 0-10V Analog
Motor Current
OFF
—A
Voltage/CurrentDisabled
Multi-Channel Trend [1h] [6h] [12h] [24h]
All active and historical alarms. Acknowledge critical events to confirm operator awareness and maintain audit compliance.
2Active
1Ack'd
23Today
20Cleared
Sound ON
Zone 2 HIGH ALARM — 1038°C > SP 980°C (+5.9%)
14:32:08 | CH-2 | Unacknowledged
Humidity Warning — 62% RH > 55% limit
14:28:45 | CH-5 | Acknowledged
Rate-of-rise alarm — Zone 2 rising 2.1°C/min (limit 1.5)
13:58:22 | CH-2 | Pre-alarm
Batch #2847 started — continuous logging active on 14 channels
14:15:00 | System
Zone 1 returned to normal — within ±1% of SP
13:45:10 | Auto-cleared
Calibration due: CH-5 in 48 hours
13:30:00 | Maintenance
Complete audit trail of all recorded data. Filter by channel, export for analysis, and verify data integrity for regulatory compliance.
#2847Batch
4h 32mDuration
16,320Samples
OKIntegrity
Filter:Showing 1-20 of 16,320
Time
Ch
Value
Unit
Status
Operate equipment and tune process parameters. PID status shows closed-loop control health. Use setpoints to regulate temperatures.
Relay Outputs
Furnace Heater
R1 · 30A/240V
Cooling Fan Bank
R2 · 15A/240V
Exhaust Damper
R3 · Motorized
Conveyor Belt
R4 · VFD 50Hz
Gas Solenoid
R5 · N/C Safety
E-STOP
All OFF · Safety interlock
Setpoints
Zone 1 °C
Zone 2 °C
Zone 3 °C
RH Limit %
Sample Rate sec
PID Loops
AUTO
Zone 1
82%
PV:842 SP:850
MANUAL
Zone 2
96%
PV:1038 SP:980
AUTO
Zone 3
45%
PV:127 SP:130
Shift summaries and OEE metrics. Generate reports for management review, quality audits, and regulatory submission.
Shift Summary (06:00–14:00)
Channel
Min
Max
Avg
σ
Result
Zone 1
835°
862°
847°
±4.2
PASS
Zone 2
965°
1042°
1005°
±18.7
FAIL
Zone 3
118°
134°
126°
±3.1
PASS
RH
52%
67%
59%
±4.5
WARN
OEE
78.4%
Availability 92% × Performance 89% × Quality 96%
Downtime Events
13:58 – Zone 2 high (4m)Unplanned
10:30 – Conveyor jam (8m)Unplanned
09:00 – Shift change (15m)Planned
Sensor health and connectivity checks. Identify degrading sensors before they cause measurement errors or production losses.
System Diagnostics
Sensor Health
CH-1 K-TC● Healthy
CH-2 K-TC● Healthy
CH-3 RTD● Healthy
CH-5 RH● Cal Due
CH-15● Disabled
CH-16● Disabled
Signal Quality
CH-1 Noise0.02°C RMS
CH-2 Noise0.04°C RMS
CH-3 Noise0.01°C RMS
CH-5 Noise0.3% RMS
Input Impedance>10 MΩ (all)
Connectivity
WiFiConnected
MQTT BrokerConnected
NTP Sync±12ms
Cloud Latency48ms
Last Packet2s ago
Load vendor presets or build custom configurations. Ensure compliance with industry-specific standards (Pharma, Food, Metal, Cold Chain).
Configuration
Vendor Presets Add Vendor
Pharma (21 CFR Part 11) loaded — Sample: 1s, Logging: Continuous, Audit trail: ON, e-Signatures: Required, Data format: CSV with checksum, Retention: 5 years min
Channel Config ● Pharma preset active
Ch
Name
Type
Range
Hi
Lo
Deadband
Log
1
K-TC
0–1024°C
ON
2
K-TC
0–1024°C
ON
3
RTD
-200–500°C
ON
5
Cap
0–100%
ON
Network
IP192.168.1.100
Gateway192.168.1.1
SSIDKT-FACTORY-5G
MQTTmqtt.kynatron.com:8883
NTPpool.ntp.org
Web HMI:80 (HTTP)
New Product Configuration Builder
Create a custom configuration for a new product/deployment
Product Name
Base Preset
Channel Count
Sample Rate
Connectivity
Compliance
Plan batches and maintenance windows. Stay ahead of calibration deadlines to avoid compliance gaps or unplanned downtime.
Schedule & Maintenance
Batch Schedule
Batch
Start
End
Product
Status
#2847
10:00
—
Steel Rod A
Running
#2848
15:00
22:00
Steel Rod B
Scheduled
#2849
Tomorrow 06:00
—
Alloy Mix C
Pending
Calibration Schedule
CH-5 HumidityDue in 48h
CH-1 K-TCDue Jul 28
CH-2 K-TCDue Jul 28
CH-3 RTDDue Aug 05
All ChannelsAnnual: Jan 2027
Track spare parts and consumables. Avoid unplanned production stops due to unavailable replacement sensors or components.
Inventory Management
142In Stock
18Low Stock
3Out of Stock
23On Order
Spare Parts & Sensors
Item
Part No.
Stock
Min Qty
Status
Reorder
K-Type Thermocouple Probe
KT-TC-K100
24
10
OK
—
RTD Pt100 Sensor
KT-RTD-P100
8
5
OK
—
Capacitive RH Probe
KT-RH-C200
3
5
LOW
SD Card 128GB Industrial
KT-SD-128I
12
5
OK
—
Relay Module 30A
KT-RLY-30A
2
4
LOW
Terminal Block 16-pos
KT-TB-16P
0
6
OUT
IP66 Cable Gland M20
KT-CG-M20
45
20
OK
—
Fuse 5A/250V (pack 10)
KT-F-5A10
6
5
OK
—
Pending Orders
PO-2847-01Terminal Blocks x20 ● In Transit
PO-2847-02RH Probes x10 ● Ordered
PO-2846-05Relay Modules x10 ● Ordered
Consumption (This Month)
Thermocouples6 used / 4 replaced
SD Cards2 rotated
Fuses3 blown (Zone 2)
Total Cost₹14,250
Track calibration status of all measurement channels and reference standards. Ensures traceability, accuracy, and regulatory compliance.